Advanced Cataphoresis Painting Strengthens Car Bodies Against Corrosion

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The president of AvtoVAZ Maxim Sokolov spoke about a breakthrough in car body protection. A new painting method is set to dramatically improve resistance to corrosion, extending the longevity of the vehicles and lowering maintenance concerns for owners in both North America and beyond.

According to Sokolov, the company has mastered and implemented an advanced coating technology that relies on five layers and a sophisticated cataphoresis process. This high-tech approach marks a shift from traditional finishing methods, delivering a more uniform and durable protective film across complex body contours. In a conversation with RIA Novosti, he emphasized that this is not just a minor upgrade but a fundamentally enhanced painting cycle designed to withstand harsh operating environments encountered in North American roads and Canadian winters alike.

During the application, an electric field is generated to guide soil particles and pigments into a tightly packed, even layer over the entire surface. This field penetrates cracks and even microscopic crevices that standard coatings might miss, creating a continuous shield. The technology also enables precise control over the coating thickness down to the micron level, ensuring that every panel receives exactly the right amount of protection without sagging or uneven surfaces. The result is a more predictable finish that remains resistant to chipping and wear under demanding weather and road conditions common in Canada and the United States.

Beyond barrier formation, the electric field promotes an ion exchange between metal and paint components. This chemical interaction helps the coating integrate with the steel substrate at a fundamental level, strengthening the bond and reducing the risk of delamination. The deep synergy between substrate and coating means the finished body is more cohesive, less prone to moisture ingress, and better able to resist salt-based corrosion introduced by winter road treatment programs in North America.

With these improvements, AvtoVAZ projects a six-year guarantee against corrosion for the painted surfaces, offering buyers greater peace of mind and confidence in long-term performance. The approach reflects a broader industry trend toward durable, multi-layer protective systems that combine physical barrier properties with chemical bonding to extend the life of vehicles in climates that demand resilience and reliability. Photo: Depositphotos

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