Color revealing efficiency

If there is a textile process that takes the cake in terms of energy consumption, water resources and chemical products, that is undoubtedly dyes. Something that creaks in markets where the concepts of sustainability and environmentalism are gaining more and more value. But there is a solution to this problem, and it came from the hands of a company, Care Applications. adapts the machine responsible for coloring the clothessignificantly reduces similar waste of electricity, water and pollutants.

For each kilo of textile garments that need to be dyed Less than 60 to 100 liters of water is not required, also a significant injection of energy and chemicals, which makes the low efficiency of this industrial process very obvious. Being aware of this fact, the couple, founded by Carmina Ferri and Romano Campese, decided in 2015 to establish Care Applications company, located in the center of a strong textile cluster in the city of Alcoy.

Both have worked in the industry. Carmina Ferri, head of the denim finishing plant, and Romano Campese, directly in the dyeing division. They then went on to serve in a machinery manufacturing company, a department specifically responsible for optimizing them and making them more suitable for the purposes for which they were designed. “is-is Over 20 years of accumulated experience This is what prompted us to establish Care Applications, which puts our knowledge at the disposal of textile companies,” emphasizes Carmina, the company manager and his wife, the technical director. The team was completed by engineer Belén Hinojosa, specializing in Product Development.

The head of the company emphasizes that “basically what we do is examine the dyeing machine with modular equipment to tailor it in a personalized way so that we don’t have to undergo a profound transformation or relocate it.” To achieve maximum efficiency, Care Applications has developed two types of solutions. The first consists of a process. misting absorptionwhich replaces the usual clothes bath. The other is based on introduction of nitrogen and removal of oxygen in the coloring process, which also makes it possible to minimize the use of chemical products.

And the results achieved with either one of the systems or a combination of both are more than remarkable. Carmina Ferri, with these technologies up to 70% of water resources are protected, it goes from 100 liters per kilogram of clothing to just 22, plus 80% energy and 90% chemicals. This also allows optimizing debugging. “Finally – he emphasizes – what we are doing through these technologies is to move from a traditional standard process to an updated and sustainable process and achieve the best results in terms of garment dyeing. In addition, costs are reduced, which is no small problem given current electricity and raw material prices.

Since the company started its journey, 100 machines adapted to textile companies in 16 countries It was distributed all over the world, in an orbit recognized by the Textile Technologies Institute (Aitex) with the sustainability award. The pandemic, which particularly affected the fashion industry, also reduced the effectiveness of Care Applications, even though it hoped to recover the half-million turnover before the crisis in a short time.

Source: Informacion

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